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DOT Placards Guide

Complete guide to DOT hazardous materials placarding, marking, and labeling requirements per 49 CFR Part 172. Essential for compliant hazmat transportation.

DOT Hazmat Transportation Requirements

This guide covers DOT Chart 15 requirements for hazardous materials markings, labeling, and placarding per 49 CFR Part 172. Essential for safe and compliant transportation of hazardous materials.

Important: This document is for general guidance only and should not be used to determine compliance with 49 CFR, Parts 100-185. Always refer to the current regulations.

Marking Requirements

Proper shipping names, identification numbers, and special markings per Subpart D of 49 CFR Part 172.

Labeling Standards

Hazard class labels and subsidiary risk labels per Subpart E of 49 CFR Part 172.

Placarding Rules

Vehicle and container placarding requirements per Subpart F of 49 CFR Part 172.

DOT Hazard Classes & Placarding Thresholds

Nine hazard classes with specific placarding requirements and weight thresholds for transportation vehicles and containers.

Class 1

Explosives

Divisions:

  • 1.1
  • 1.2
  • 1.3
  • 1.4
  • 1.5
  • 1.6

Placarding Rule:

1.1, 1.2, 1.3: Any quantity | 1.4, 1.5, 1.6: 454 kg (1,001 lbs) or more

Class 2

Gases

Divisions:

  • 2.1 Flammable
  • 2.2 Non-flammable
  • 2.3 Poison Gas

Placarding Rule:

Non-flammable/Oxygen/Flammable: 454 kg+ | Poison Gas: Any quantity

Class 3

Flammable Liquid

Divisions:

  • Flammable
  • Combustible

Placarding Rule:

454 kg (1,001 lbs) or more | Combustible: Bulk only

Class 4

Flammable Solid

Divisions:

  • 4.1 Flammable Solid
  • 4.2 Spontaneously Combustible
  • 4.3 Dangerous When Wet

Placarding Rule:

4.1, 4.2: 454 kg+ | 4.3 Dangerous When Wet: Any quantity

Class 5

Oxidizer & Organic Peroxide

Divisions:

  • 5.1 Oxidizer
  • 5.2 Organic Peroxide

Placarding Rule:

5.1: 454 kg+ | 5.2 Type B temp controlled: Any quantity

Class 6

Poison & Infectious

Divisions:

  • 6.1 Poison
  • 6.2 Infectious Substance

Placarding Rule:

6.1 PG I/II: 454 kg+ | Inhalation Hazard: Any quantity | 6.2: No placard domestic

Class 7

Radioactive

Divisions:

  • Radioactive

Placarding Rule:

Any quantity with Yellow-III labels | Exclusive use LSA materials

Class 8

Corrosive

Divisions:

  • Corrosive

Placarding Rule:

454 kg (1,001 lbs) or more

Class 9

Miscellaneous

Divisions:

  • Miscellaneous

Placarding Rule:

Bulk packaging only with ID number display

Package Marking Requirements

Essential markings required on hazardous materials packages per 49 CFR Part 172, Subpart D.

Proper Shipping Name

§172.301

Must be displayed on packages in English

  • Unabbreviated proper shipping name
  • In durable, English language marking
  • Close to other required markings

Identification Number

§172.301

UN/NA identification numbers required

  • Preceded by 'UN' or 'NA'
  • Same size as proper shipping name
  • Required on bulk packages and specific non-bulk

Package Orientation

§172.312

For liquids in combination packagings

  • Two arrows pointing upward
  • Red or black arrows
  • Opposite sides of package

Marine Pollutant

§172.322

For marine pollutants exceeding reportable quantities

  • Fish and tree symbol
  • Required for vessel transport
  • May be combined with proper shipping name

Hazard Warning Labels

Required hazard class labels per 49 CFR Part 172, Subpart E. Minimum size: 100mm (3.9 inches) on all sides.

Primary Hazard Labels

Required for the primary hazard class of the material

  • Must match Hazardous Materials Table Column 6
  • Minimum 100mm x 100mm size
  • Affixed near proper shipping name

Subsidiary Hazard Labels

Required for subsidiary hazards listed in Column 6

  • Displayed next to primary label
  • Same size requirements as primary
  • Shows additional hazards of material

Orientation Arrows

Required for liquid hazardous materials in combination packages

  • Two arrows pointing in same direction
  • Displayed on opposite sides
  • Red or black color only

DOT Placarding Tables

Two placarding tables determine when placards are required based on material type and quantity thresholds per §172.504(e).

Table 1

Any Quantity Materials

Materials requiring placards regardless of quantity

  • Explosives 1.1, 1.2, 1.3
  • Poison Gas (2.3)
  • Dangerous When Wet (4.3)
  • Organic Peroxide Type B (temperature controlled)
  • Poison Inhalation Hazard (6.1)
  • Radioactive (Yellow-III labels only)

Table 2

1,001 lbs (454 kg) Threshold

Materials requiring placards when 454 kg or more aggregate gross weight

  • Explosives 1.4, 1.5, 1.6
  • Flammable Gas (2.1)
  • Non-flammable Gas (2.2)
  • Flammable Liquid (3)
  • Flammable Solid (4.1)
  • Spontaneously Combustible (4.2)
  • Oxidizer (5.1)
  • Poison (6.1 - other than inhalation hazard)
  • Corrosive (8)

Identification Number Display Requirements

UN/NA identification numbers must be displayed on orange panels or appropriate placards for specific packaging and quantity thresholds.

Bulk Packagings

Tank cars, cargo tanks, portable tanks, and other bulk packagings

  • Orange panels or placards
  • All quantities required

4,000 kg Single Material

Transport vehicles with 4,000 kg+ of single hazardous material

  • Same proper shipping name
  • Loaded at one facility

1,000 kg Inhalation Hazard

Materials poisonous by inhalation in Hazard Zone A or B

  • Zone A or B materials
  • Non-bulk packages

DOT Resources & References

Official DOT resources and training materials for hazardous materials transportation compliance.

DOT Chart 15

Official DOT Chart 15: Hazardous Materials Markings, Labeling and Placarding Guide

Download Chart

49 CFR Part 172

Complete regulations for hazardous materials markings, labeling, and placarding

View Regulations

DOT Training

PHMSA hazmat training resources and certification programs

Access Training

DOT Compliance Questions?

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